What is happening with my assets?

Zensor360 is the data acquisition and analytics layer between your sensors and Zenial360 CMMS or any other CMMS. Monitor motors, HVAC units and generators in real time, detect abnormal conditions and turn every alarm into a work order.

See how it works

Electric motor M-001

MOT-001 · Plant 1 / Line 2

Running

Temperature

68.4°C

Alarm limit 75 °C

Vibration: 4.2 mm/s
Current: 48.2 A
Voltage: 440 V
RPM: 1750

Last transmission: 12:45:32 · MQTT Simulated demo data

From sensor to work order

Every reading follows the same path: captured at the asset, sent over MQTT, processed in Zensor360 and, when something is abnormal, delivered to Zenial360 as a work order.

1

Physical assets

Electric motors, A/C and HVAC, diesel generators, pumps.

2

Sensors

Temperature, vibration, current, voltage, RPM.

3

IoT gateway

ESP32 / Arduino over LoRaWAN, WiFi or 4G, publishing via MQTT.

4

Zensor360

Device management, processing, alarms, dashboards, analytics and AI.

5

REST API

Assets, sensors, measurements, alarms and work orders.

6

Zenial360 CMMS

Preventive and predictive maintenance, work orders, spare parts.

Two platforms, one question each

Zensor360 Monitoring + prediction

What is happening with my assets?

Sensors

Real-time data

Alarms

Trends

Asset condition

AI prediction

Zenial360 Maintenance management

What should I do to maintain my assets?

Maintenance plans

Work orders

Technicians

Spare parts

Costs and history

Maintenance KPIs

Available separately or as a single ecosystem connected through an API.

Everything you see when you log in

The IoT dashboard brings plant status and the tools to act on it into one place.

Dashboard

Assets, online sensors, alarms and overall plant condition.

Assets

A record for each machine with make, model, location and its sensors.

Sensors

Type, variable, protocol, reporting interval and last transmission.

Gateways

Status, coverage and connectivity of each ESP32, LoRaWAN or 4G gateway.

Real-time data

Live readings with current, minimum, maximum and average values.

History

Pick asset, variable and period; export to CSV, Excel and PDF.

Alarms

Severity, value and limit; send straight to Zenial360 as a work order.

Analytics

Trends and comparisons across assets, variables and periods.

Predictive maintenance

Anomaly probability, trend, diagnosis and recommendation.

Rules

IF / FOR / THEN conditions that trigger alarms, emails and events.

Integrations

REST API and MQTT to Zenial360 or other CMMS.

Administration

Companies, plants, areas, users and permissions.

Rules that act for you

If Motor M-001 temperature stays above 75 °C for 5 minutes, Zensor360 raises the alarm, sends an email, shows it on the dashboard and creates the event in Zenial360.

Rules can be combined: vibration above 7 mm/s and temperature above 70 °C flag a critical condition.

AI-driven predictive maintenance

78%

Motor M-001 — Warning

Anomaly probability · Trend: increasing

Possible bearing degradation

Recommendation: inspect bearing

Open to your devices and your CMMS

Gateways publish over MQTT instead of polling the platform constantly, so you can scale to hundreds or thousands of sensors. The REST API connects Zensor360 to Zenial360 or to the CMMS you already use.

API REST

GET  /assets
GET  /sensors
GET  /measurements
GET  /alarms
POST /measurements
POST /alarms
POST /workorders

MQTT topic

zensor360/empresa01/planta01/motor001/temperature

Message

{
  "device": "ZS-TEMP-001",
  "asset": "MOT-001",
  "temperature": 68.4,
  "timestamp": "2026-09-26T12:45:32"
}

Your plant, in real time

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